In the domestic production field of drum disc forgings, Henan Forging Emperor Industry has become a leader in the industry with its exquisite craftsmanship, advanced equipment and strict quality control. Compared with traditional forging processes, Henan Forging Emperor Industry has demonstrated many unique advantages in the production of drum and wheel disc forgings.
Technological Innovation: The Perfect Integration of Forging and Heat Treatment Traditional production of drum and disc forgings often focuses on a single forging process, while Henan Forging Emperor Industry has deeply integrated forging and heat treatment processes. During the forging stage, the company employs advanced die forging technology. Through precise dies and high-pressure forging, the metal billet undergoes precise plastic deformation within the die, ensuring the dimensional accuracy and shape consistency of the forgings. After forging is completed, heat treatment processes such as holding and normalizing are immediately carried out. This innovative step not only refines the grains and homogenizes the structure, but also effectively reduces internal stress and hardness, laying a solid foundation for subsequent cutting processing and quenching treatment. In contrast, traditional processes may lead to unstable performance of forgings due to untimely or inadequate heat treatment.
Equipment advantages: High-end equipment guarantees quality. Henan Forging Emperor Industry is equipped with industry-leading forging equipment. These high-end devices not only enhance production efficiency but also ensure uniform force distribution and precise shaping of forgings during the forging process. However, traditional manufacturers may experience uneven quality of forgings due to aging equipment or insufficient precision.
Quality Control: Strict inspection throughout the entire process. The company has established a complete quality management system. From the raw materials entering the factory to the products leaving the factory, every link undergoes strict quality control and inspection. During the production process of drum disc forgings, the company not only conducts routine appearance and dimensional inspections but also employs advanced non-destructive testing technologies such as ultrasonic flaw detection and magnetic particle flaw detection to ensure that there are no internal defects in the forgings. In addition, the company also provides quality guarantee certificates and flaw detection reports to ensure that customers can use it with peace of mind. Traditional manufacturers may find it difficult to fully guarantee the quality of forgings due to limited testing methods. Customized services: Meeting personalized needs.
Henan Forging Emperor Industry offers customized production based on provided drawings. Customers only need to provide the drawings, and the company can carry out customized production according to their requirements to meet their special needs. This flexible production mode enables the company to respond promptly to market changes and provide customers with more precise product solutions. However, traditional manufacturers may find it difficult to meet customers' personalized demands due to their fixed production models. In the production process of drum and wheel disc forgings, Shanxi Yongxinsheng Heavy Industry has demonstrated significant differences from traditional manufacturers through comprehensive improvements in technological innovation, equipment advantages, quality control and customized services. The company will continue to uphold the philosophy of "quality assurance and service first", providing customers with even better products and services.